What To Expect The Optimus Quality Process Engineer will work as a member of Tesla’s Quality organization, supporting the production of high-quality humanoid robots. The primary objective is to drive continual improvement of process and product quality for Optimus through robust systems, data-driven methods, and cross-functional collaboration. This role is critical for sustaining Quality Operations and scaling production of advanced humanoid robots. The ideal candidate is a natural problem-solver with a strong quality and customer-focused mindset, combined with the drive for relentless, continual improvement.
What You'll Do
Develop deep expertise in Optimus manufacturing processes, including precision assembly, actuator integration, sensor calibration, and humanoid robot testing. Understand process capabilities through critical data analysis and product knowledge
Create and maintain Work Instructions, Non-Conformance Material workflows and associated processes for Optimus Quality Inspection and Testing. Develop and train sustaining technicians/supervisors, assist in the training of associates as needed
Conduct capacity modeling, line balancing, time studies, and discrete event simulation to optimize quality inspection, validations and testing
Perform data analysis using DOEs, Gage R&R, and process capability studies to support equipment and process decisions
Develop and modify layouts using Lean Manufacturing best practices tailored to humanoid robot assembly lines
Perform root cause analysis of complex electromechanical and robotic systems using structured problem-solving techniques such as DMAIC, Ishikawa, 5 Whys, and 8D
Establish meaningful internal metrics and lead continuous improvement activities to drive improvements in critical KPIs: safety, quality, output, and cost for Optimus production
Promote a culture of continuous improvement, making the Optimus production environment more efficient, safer, and enjoyable
What You'll Bring
Degree in mechanical, Industrial, Manufacturing, Robotics or other Engineering discipline, or equivalent experience
Quality systems experience in a manufacturing environment, ideally with mechanical, electromechanical, or robotic systems (automotive or robotics experience strongly preferred)
Demonstrated experience in launching and improving manufacturing processes in a high-volume production environment
Demonstrated success applying quality problem-solving methods such as fishbone diagrams, FMEA, process capability analysis, hypothesis testing, DoE, and SPC
Experience with a broad variety of measurement and inspection techniques, including those relevant to precision robotics and automation
Project management experience balancing multiple projects while working cross-functionally with technical, manufacturing, and training teams
Proficiency in Excel/VBA; experience with SQL, Python/R, CAD, or simulation tools is a plus
Benefits Compensation and Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
